PROVIDING IMPROVED SAFETY
AND LABOR PRODUCTIVITY IN THE CEMENT INDUSTRY
Cement facilities require scaffolding systems that can perform reliably in demanding industrial environments while supporting strict safety standards, operational efficiency, and continuous production schedules. From kiln maintenance and material handling systems to structural repairs and plant upgrades, safe and efficient access solutions are essential to maintaining productivity across cement operations.
With over 75 years of manufacturing experience, Layher’s Allround® modular scaffolding system has become a trusted solution across cement plants and industrial processing facilities. Designed for flexibility, stability, and rapid deployment, Layher systems help improve worker safety, simplify access to complex structures, and support efficient project execution in high-demand cement industry environments.
How Layher Improves Performance
Layher scaffolding systems are engineered to simplify complex access challenges across cement plants while maintaining safety and efficiency in demanding industrial operating conditions.
- Modular systems adapt to kilns, silos, conveyors, and elevated structures
- Rapid, bolt-free assembly reduces installation and dismantling time
- Engineered components provide stability in heavy-duty environments
- Integrated access systems improve safe movement at height
- Flexible configurations reduce the need for custom-built scaffolding
Integrated Approach to Industrial Scaffolding
Layher combines engineering expertise, modular scaffolding systems, and implementation training to support safe and efficient project execution across cement industry operations.
- Engineering support for complex industrial structures
- Flexible system-based configurations for demanding plant environments
- Training and implementation support for safe installation and use
This integrated approach improves worker safety, increases productivity, and helps maintain operational efficiency across cement manufacturing facilities.
REDUCED SHUTDOWN TIME WITH THE LAYHER ADVANTAGE
Whether you’re a manager, safety leader, engineer, or purchaser, the true cost of scaffolding includes indirect costs to productivity and other consequential expenses like extended downtime and potential threats to worker health and safety.
Simple, Versatile, and Built for Cement Industry Performance
Layher scaffolding systems are designed to adapt to the structural and operational demands of cement facilities while maintaining safety, flexibility, and efficiency.
- Flexible configurations for kilns, silos, and processing systems
- Easy handling and transport across large industrial sites
- Reliable performance in high-demand operating environments
- Scalable systems for maintenance, inspections, and plant upgrades
SCAFFOLD SYSTEM SOLUTIONS
SAFER AND FLAT WORK PLATFORMS – OPTIMISED FOR THE JOB TO BE DONE
Since no plant is like another, scaffolding systems have to be flexible and adaptable. With Layher scaffolding, that’s no problem: Thanks to the option of laying the decks over the rosettes, a gap-free solution can be accomplished without additional expense or effort. For special cases specific to the site, we offer a comprehensive portfolio of expansion parts for achieving completely closed work surfaces within the system.
Solution-oriented components
- Special decks
- Penetrations with interchangeable ledgers
- Telescoping scaffolding decks
- Gap deck
- Steel gap cover
- Steel plank
ACCESS
Well-designed and correctly arranged accesses improve efficiency and also productivity at the site.
Solution-oriented components
- Internal ladder access
- Platform stairs
- Stairtowers 200
ROOFS & WALL SYSTEMS
The extensive Layher range of protective systems extends from compact weather protection roofs to wide-span roof solutions and enclosure systems which can be kept at a lower pressure.
Solution-oriented components
- Roof Systems
- Wall systems
SHORING
Shoring structures are an important factor in ensuring more safety and efficiency for in-site concreting work, particularly when building a new plant.
Solution-oriented components
- New plant construction with Allround Scaffolding
VESSELS
Closing the gaps in round equipment is often a challenge. Covering with steel or wood planks can be classified as a risk of tripping. In addition, these must be protected against unintentional lifting and slipping, which can cause problems depending on the type of soil used.
Solution-oriented components
- Flexible angle selection of Allround rosette
- Work surface adaptation for circular scaffolding
SUSPENDED SCAFFOLDING SOLUTIONS
When the work areas are very high up, standard scaffolding structures can often be uneconomical due to high material and labour costs. With Allround Scaffolding, suspended solutions can be achieved without any problem in such cases. Pull-resistant securing of the standards with hinged pins or by bolting them together allows forces to be optimally transmitted.
Solution-oriented components
- Suspended scaffolding structures
- Suspended scaffolding accessories
- Cantilevering and crane movability
Layher Suspended Scaffolding Solutions
CRANE MOVABILITY
The high fitting precision in the Layher system enables scaffolding structures to be preassembled on the ground, complete or in individual segments. Thanks to pull-resistant connection of all individual parts, they can be moved quickly and easily into position using a crane. This is a major advantage when it comes to efficiency and profitability. At the same time, safety during assembly increases many times over. Because the best fall protection is when there is no risk of falls in the first place.
Solution-oriented components
- Stairtowers
- Work Scaffolding
- Bridging
BRIDGING
Small spans are possible with Allround Scaffolding without the use of additional components, using standards, ledgers, and diagonal braces as a lattice structure.
Solution-oriented components
- Allround Scaffolding standard parts
- Lattice beams
- Aluminum FlexBeam
- Allround Bridging System
FIRE SAFETY, WOOD-FREE SOLUTIONS
Reduction of the fire risk is a requirement frequently expressed for scaffolding in refineries, chemical factories, and other fire-sensitive industrial plants. Components made of wood can be ruled out for obvious reasons. Layher has the optimum alternatives: system decks and matching toe boards made of steel or aluminum. Gap solutions made of steel, and scaffolding coverings made of low-inflammability tarpaulins or the Protect System, round off the range.
Solution-oriented components
- Steel deck LW
- Toeboards of steel and aluminum
- Steel plank
SCAFFOLD SYSTEM SOLUTIONS
SAFER AND FLAT WORK PLATFORMS – OPTIMISED FOR THE JOB TO BE DONE
Since no plant is like another, scaffolding systems have to be flexible and adaptable. With Layher scaffolding, that’s no problem: Thanks to the option of laying the decks over the rosettes, a gap-free solution can be accomplished without additional expense or effort. For special cases specific to the site, we offer a comprehensive portfolio of expansion parts for achieving completely closed work surfaces within the system.
Solution-oriented components
- Special decks
- Penetrations with interchangeable ledgers
- Telescoping scaffolding decks
- Gap deck
- Steel gap cover
- Steel plank
ACCESS
Well-designed and correctly arranged accesses improve efficiency and also productivity at the site.
Solution-oriented components
- Internal ladder access
- Platform stairs
- Stairtowers 200
ROOFS & WALL SYSTEMS
The extensive Layher range of protective systems extends from compact weather protection roofs to wide-span roof solutions and enclosure systems which can be kept at a lower pressure.
Solution-oriented components
- Roof Systems
- Wall systems
SHORING
Shoring structures are an important factor in ensuring more safety and efficiency for in-site concreting work, particularly when building a new plant.
Solution-oriented components
- New plant construction with Allround Scaffolding
ROLLING TOWERS
Solution-oriented components
- Allround Scaffolding
VESSELS
Closing the gaps in round equipment is often a challenge. Covering with steel or wood planks can be classified as a risk of tripping. In addition, these must be protected against unintentional lifting and slipping, which can cause problems depending on the type of soil used.
Solution-oriented components
- Flexible angle selection of Allround rosette
- Work surface adaptation for circular scaffolding
Layher Suspended Scaffolding Solutions
SUSPENDED SCAFFOLDING SOLUTIONS
When the work areas are very high up, standard scaffolding structures can often be uneconomical due to high material and labour costs. With Allround Scaffolding, suspended solutions can be achieved without any problem in such cases. Pull-resistant securing of the standards with hinged pins or by bolting them together allows forces to be optimally transmitted.
Solution-oriented components
- Suspended scaffolding structures
- Suspended scaffolding accessories
- Cantilevering and crane movability
CRANE MOVABILITY
The high fitting precision in the Layher system enables scaffolding structures to be preassembled on the ground, complete or in individual segments. Thanks to pull-resistant connection of all individual parts, they can be moved quickly and easily into position using a crane. This is a major advantage when it comes to efficiency and profitability. At the same time, safety during assembly increases many times over. Because the best fall protection is when there is no risk of falls in the first place.
Solution-oriented components
- Stairtowers
- Work Scaffolding
- Bridging
BRIDGING
Small spans are possible with Allround Scaffolding without the use of additional components, using standards, ledgers, and diagonal braces as a lattice structure.
Solution-oriented components
- Allround Scaffolding standard parts
- Lattice beams
- Aluminum FlexBeam
- Allround Bridging System
FIRE SAFETY, WOOD-FREE SOLUTIONS
Reduction of the fire risk is a requirement frequently expressed for scaffolding in refineries, chemical factories, and other fire-sensitive industrial plants. Components made of wood can be ruled out for obvious reasons. Layher has the optimum alternatives: system decks and matching toe boards made of steel or aluminum. Gap solutions made of steel, and scaffolding coverings made of low-inflammability tarpaulins or the Protect System, round off the range.
Solution-oriented components
- Steel deck LW
- Toeboards of steel and aluminum
- Steel plank
THE FUTURE OF SCAFFOLDING IN THE CEMENT INDUSTRY IS DIGITAL — AND ITS NAME IS SIM
SIM or Scaffolding Information Modeling is a scaffolding design process based on 3D models. At Layher, we use it to meet the precise requirements of industrial scaffolding, including those used in the cement industry. SIM helps us to plan, assemble, and strategically manage temporary scaffolding structures in the most efficient ways possible.
SIM allows you to:
- Plan your scaffolding in detail before it is being built
- Strategize and schedule your project with certainty and confidence
- Increase the safety and profitability of your project
- Provide transparency and cost control for its lifespan
- Budget, schedule, simulate the construction processes and conduct feasibility studies
- Assist in implementation, including assembly, approval, use, modification, and dismantling of any scaffolding cement project
- Verify structural loads
LAYPLAN SUITE – THE INTEGRATED SOFTWARE SOLUTION.
Time and material are crucial factors in scaffolding construction.
To make the most efficient use of both, the Layher range includes the practical scaffolding planning software LayPLAN.
Increased Profits, Improved Safety, Developed Efficiency
LAYHER ALLROUND SCAFFOLDING
Essential for Cement Industrial Scaffolding
Maybe you are working on a cyclone, power boiler, wastewater treatment plant, lime kiln, pipe racks, or just general plant maintenance. Regardless of what it is, Layher’s Allround Scaffolding, with its logical components and interlocking system, cannot be beaten and provides a quality that does not exist in most of today’s industrial scaffolding. Layher’s logical components, interlocking system, and bolt free assembly are designed for rapid deployment and uninterrupted labor productivity, and they offer many advantages in cement plants.
Layher’s Allround Scaffolding is essential and provides:
- Unbeatable flexibility, accessibility, and adaptability
- Bolt free assembly is designed for rapid deployment and uninterrupted labor productivity
- Improved safety, labor productivity, reduced risk of fire, and less need for consumables
- Highest level of quality in the industry
- All these solutions are geared towards a safer scaffold project that also meets an ever more critical schedule to reduce shutdown times.
Our Allround system also has a wide variety of accessories which provide many solutions straight out of the box quite literally. With over 4000 different parts in stock and 15,000 on drawing, Layher has the right solution for almost any cement industry dilemma.
Cement Industry Scaffolding FAQs
LAYHER TRAINING & ON-SITE SUPPORT
On-site, In-house, and Remote Training Options
We offer all of our cement industry clients scaffold training on-site. The training can be tailored to their specific needs. Our industry and product-specific training courses can be provided either on-site, in-house, or remotely via our qualified trainers. The training will address the dual objectives of safety and continuous improvement within the ever-evolving cement industry. Our practice is structured to match all levels of expertise. The courses cover a variety of topics from correct scaffolding installation to highlighting the benefits that can arise from the use of authentic Layher equipment.
We offer a variety of classes, both theoretical and hands-on in approach. The training will be tailored to the specific needs of the project. Each course has a duration of one to several days. For personalized attention, the classes are small, with no more than nine trainees per class.
Layher On-Site support provides an extra resource for your most critical projects. Our experts will be there to answer your questions and ensure that your project is progressing as planned. Layher engineers often work together with field supervisors to ensure effective logistics planning, including transportation and loading. They provide straight-forward communication between trades and a reduction in change orders.
Layher, the World Leader in Industrial Scaffolding
You could say we’ve been doing the same old thing for the last 75 years: revolutionizing the scaffolding industry with our simple yet revolutionary design. You might wonder why we keep doing it? The answer is simple. It’s for the customer. It’s always been for the customer. We want our customers to succeed.
Thanks to our Allround scaffolding’s versatility, the demands for its use continue to grow both in the cement industry and many others worldwide. At Layher, we are enjoying rising to that challenge. Our products are the result of superior engineering, a quality product, and the combined experience of our team. Together we produce world-class scaffolding and continue to work towards improving that product on a daily basis. Should you have any questions regarding how Layher can help your project, please do not hesitate to contact us.
LAYHER, YOUR PARTNER IN SUCCESS
Questions regarding how Layher can help your project, please do not hesitate to contact us.
